The Indian wire & cable compounding industry is undergoing a rapid transformation, and Rajoo Bausano Extrusion Private Limited is redefining compounding technology through its Indo-Italian collaboration. This joint venture unites Rajoo Engineers Limited having 39 years of Indian extrusion leadership-with Bausano & Figli S.p.A., a globally renowned Italian company with over 80 years of legacy in advanced extrusion technology.
Since its establishment in 2010, Rajoo Bausano has marked 15 successful years in India, introducing world-class twin-screw extrusion systems that combine Bausano’s precision engineering with Rajoo’s manufacturing strength, market knowledge, and customer trust. The vision: bridge the technology gap, support Indian manufacturers in upgrading capabilities, and align with global quality standards.
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Technology That Redefines Compounding
Rajoo Bausano’s next-generation twin-screw extrusion technology is rapidly replacing the conventional compounding technology by delivering a maintenance-free, operation-friendly, and high-performance process for a wide range of wire & cable compounds.
Its patented Multidrive gearbox ensures unmatched safety, durability and energy efficiency—reducing energy consumption up to 0.05–0.07 kWh/kg. Combined with the precision screw design and advanced screw thermal control, the technology delivers superior melt homogeneity, excellent dispersion, and stable throughput—ensuring consistent, high-quality compounds.
Industry 4.0-ready Orquestra and Sphera platforms integrate AI-powered process monitoring, predictive maintenance, and remote diagnostics—allowing operators to optimise production, minimise downtime, and achieve maximum efficiency.
Key benefits include operator-friendly controls for consistent performance, superior melt quality for premium end products, modular configurations for multiple compound types, eco-conscious & energy-efficient operation, minimal maintenance with robust mechanical design.
Global Reach, Proven Results, Success Stories
Over its 80-year journey, Bausano has globally supplied 1,000+ compounding lines to wire & cable processors like Westlake Global, Orbia-Mexichem, PT Setia Pratama, Kimia Polymer, ASC Haemic Doo, Bangkok PVC, Tunisie Cables, Wedlake, CNA Technology, Prysmian Australia, Karina Plasticos, and Condor Compounds.
Rajoo Bausano is driven by strong R&D and delivers extrusion lines with output ranging from 300 to 3,500 kg/h to leading processors and compounders like Polycab, Finolex Cables, Orbia (Mexichem), DCM Shriram, Bihani, Essen Polyblend, and many more to achieve higher volumes, a wide product range, excellent quality, and reduced operating costs.
Also Read: Wire & Cable India Emagazine Sep-Oct Issue 2025
A Future-Focused Vision
Whether one’s scaling volumes or widening its product ranges, Rajoo Bausano is ready to support their journey with next-gen technology, unmatched technical services, and global credibility — right here in India.
With 80 years of Bausano’s global expertise, Rajoo Bausano remains committed to driving innovation, sustainability, and global competitiveness—delivering high-end cable & wire compounding technology.
